Episode 4

full
Published on:

1st Apr 2026

Why Half the Country Can't Access Clean Energy, And What’s Changing | Rob Hallifax

What if the biggest gap in the clean energy transition isn't technology or politics, but simply who the products were designed for?

In this episode of Why Design, Rob Hallifax shares the belief that sits at the heart of his work: that half the country has been left behind by clean energy, and that the right physical product can change that. Rob is co-founder of Windfall Energy, a company building a compact home battery specifically for renters and flat-dwellers, the people for whom solar panels, heat pumps and big home batteries have never been a realistic option.

Rather than building another clean tech product for homeowners with garages and south-facing roofs, Rob and his co-founder designed something different: a 2.5 kWh battery that orders online, arrives by courier, and automatically charges on cheap overnight electricity to power your home during expensive peak hours. That decision, to start with who was excluded rather than who already had options, led to Bethnal Green Ventures backing the company, conversations with major UK energy providers, and a pre-order campaign launching in early 2025.

This conversation isn't about home energy storage.

It's about who clean technology is designed for, and who it quietly ignores.

This conversation isn't about Kickstarter tactics.

It's about what a decade of crowdfunding campaigns teaches you about making products people actually want.

Join the Why Design community -> teamkodu.com/whydesign

6c. What You'll Learn

  1. Why roughly half of UK homes are structurally excluded from every clean energy product on the market, and what it takes to build for that gap.
  2. How the economics of battery cells and electricity pricing have only recently made a product like Windfall viable, and why timing matters as much as the idea itself.
  3. Why Rob treats the industrial design of a home battery as a commercial priority, not an afterthought, and how that shapes every decision from designer brief to product form.
  4. Why Windfall leads on saving money rather than saving the planet, and what it means that cheap and green electricity are effectively the same thing on the UK grid.
  5. How a B2B2C strategy through energy companies solves distribution, tariff integration and end-user complexity in one move.
  6. What a decade of Kickstarter campaigns actually teaches you about validating physical products, building audiences before launch, and knowing when to walk away from something that is not working.

Memorable Quotes

"We thought, what can we make for the people who've been left behind? Effectively half the country."

"The making of the thing is kind of the easy bit. The hard bit is always finding customers, making a product that people actually want."

"If you're not embarrassed by your first product launch, you've waited too long."

"In terms of marketing stuff, we lead on saving money and the green thing is more than just a happy bonus. They are definitely tightly integrated."

"You need to know when something's not going to work and be prepared to kill it. That can be hard, especially when it's your own."

Resources and Links

🎧 Listen on Spotify, Apple Podcasts, YouTube & Amazon -> whydesign.club

👥 Join the Why Design community -> teamkodu.com/whydesign

📸 Follow @whydesignxkodu on Instagram

🎥 Watch full episodes -> YouTube.com/@whydesignpod

🔗 Follow Chris Whyte -> linkedin.com/in/mrchriswhyte

🔗 Explore Windfall Energy -> windfallenergy.com

🔗 Connect with Rob Hallifax -> robhallifax.com , LinkedIn

About the Episode

Why Design is powered by Kodu, a specialist recruitment partner for the hardware and physical product development industry.

Through honest conversations with designers, engineers, and creative leaders, we explore not just what they build but why they build it; the beliefs, decisions and responsibility behind meaningful work.

About Kodu

Why Design is produced by Kodu, a recruitment partner for ambitious hardware brands, design consultancies and product-led start-ups.

We help founders and leadership teams hire exceptional talent across industrial design, mechanical engineering and product leadership, bringing structure and clarity to one of the hardest parts of scaling.

🔗 Learn more -> teamkodu.com

Transcript
Speaker:

(Transcribed by TurboScribe. Go Unlimited to remove this message.) So effectively that means all our batteries are

Speaker:

kind of aimed at those five percent of

Speaker:

people Which again is kind of crazy that

Speaker:

that's almost like the mainstream market.

Speaker:

It's just a tiny little niche.

Speaker:

I think Yeah, whether this is good or

Speaker:

not people care more about money than the

Speaker:

climate I guess that's probably why we're in

Speaker:

this mess.

Speaker:

Rob Halliefax is a mechanical engineer who spent

Speaker:

a decade running Kickstarter campaigns 10 products over

Speaker:

300,000 pounds raised and sold into 70

Speaker:

or 80 countries now He's co-found in

Speaker:

windfall energy a 2.5 kilowatt hour home

Speaker:

battery for renters and people in flats The

Speaker:

half of the UK's 28 million homes that

Speaker:

no existing clean tech product was built for

Speaker:

every other home battery on the market is

Speaker:

built To go in the garage behind a

Speaker:

panel somewhere.

Speaker:

You never have to look at it Rob

Speaker:

decided his product was going to live in

Speaker:

someone's living room So he hired a designer

Speaker:

whose background is ikea and lakeland not batteries

Speaker:

not electronics furniture Just about half the homes

Speaker:

in the uk.

Speaker:

So there's 28 million homes in the uk

Speaker:

and about half are either flats renters small

Speaker:

homes People for whom sell the panels.

Speaker:

They don't have a roof.

Speaker:

They don't have space for a big Tesla

Speaker:

Powerwall or something.

Speaker:

Then I asked the question that gets to

Speaker:

the heart of what windfall actually is Do

Speaker:

you see windfall first as a climate company

Speaker:

that has to pay for itself or as

Speaker:

a money saving device that happens to be

Speaker:

green?

Speaker:

yeah, I'd say the latter like we've been

Speaker:

speaking to a lot of people about this

Speaker:

over the months and I think Yeah, whether

Speaker:

this is good or not people care more

Speaker:

about money than the climate I guess that's

Speaker:

probably why we're in this mess Rob said

Speaker:

something near the end of this conversation that

Speaker:

I keep thinking about When you wake up

Speaker:

in the morning and you see A battery

Speaker:

that has magically overnight chart filled up with

Speaker:

cheap green electricity.

Speaker:

There's a very it gives you a very

Speaker:

warm feeling This episode is about what happens

Speaker:

when you build hardware for people everyone else

Speaker:

forgot where the product decision isn't the cells

Speaker:

or the firmware It's making something people actually

Speaker:

want in their home This is why design

Speaker:

So Rob welcome to the podcast Great to

Speaker:

have you on why design?

Speaker:

Um, thank you.

Speaker:

We're going to dive in.

Speaker:

I know this has been Yeah, long in

Speaker:

the making I can't remember when we first

Speaker:

met but it was at some some mixer

Speaker:

Um in london, um many many months ago.

Speaker:

Um, but yeah here we are.

Speaker:

So thank you for your time.

Speaker:

Um, so Rob You've had this Slightly unusual

Speaker:

mix of mechanical engineering connected products a decade

Speaker:

of crowdfunding going about so far And now

Speaker:

you're building windfall a plug and play battery.

Speaker:

Um home battery for for renters Um before

Speaker:

we get into how that all fits together

Speaker:

Take me back to a moment where everything

Speaker:

shifted Maybe take me back to that kind

Speaker:

of the iot london meetup where you met

Speaker:

your co-founder You know Tell us where

Speaker:

you were in your life and work that

Speaker:

night and what was going through your head

Speaker:

as you walked into that room Yeah, actually

Speaker:

I'll go back a tiny bit further.

Speaker:

So iot london that meetup where I met

Speaker:

my co-founder that's been going over a

Speaker:

decade now, I think um and About probably

Speaker:

about 10 years ago.

Speaker:

I went to my first one so kind

Speaker:

of iot Has always been part of my

Speaker:

sort of professional life for quite a while

Speaker:

now And I guess back then also it

Speaker:

was kind of pretty new It was almost

Speaker:

like the kind of ai of its time

Speaker:

where everyone was talking about iot Everyone was

Speaker:

questioning whether it's overhyped or underhyped and it

Speaker:

was a sort of interesting area I think

Speaker:

at the time that it interested me because

Speaker:

it Brought together the physical and the the

Speaker:

digital because I'd as you you said I

Speaker:

started off Doing mechanical engineering at university and

Speaker:

then but got into kind of digital product

Speaker:

management.

Speaker:

Um, quite a while after that So i've

Speaker:

always had that kind of software hardware Sort

Speaker:

of uh balance and so iot Is kind

Speaker:

of the perfect uh crossover between hardware and

Speaker:

software So i've been going to those meetups

Speaker:

for many years and last year, uh There

Speaker:

was a guy talking as as happens at

Speaker:

those events He was doing a a pitch

Speaker:

about his actually his previous company Which was

Speaker:

a squeevie energy and they were uh, or

Speaker:

they still are a Company that manages car

Speaker:

charging and overnight based on the optimum pricing

Speaker:

of your tariff and electricity is that sort

Speaker:

of thing?

Speaker:

um And I can't really remember how You

Speaker:

know what?

Speaker:

These events are like kind of organic you

Speaker:

talk afterwards and I think we might have

Speaker:

ended up in the pub with a few

Speaker:

of us and we sort of got chatting

Speaker:

about Ideas and he he had just left

Speaker:

that job.

Speaker:

So he was actually Talking on behalf of

Speaker:

the companies and they just left.

Speaker:

Um, and I was also kind of looking

Speaker:

for a new challenge to get stuck into

Speaker:

and so we sort of I guess got

Speaker:

on with each other and had a good

Speaker:

kind of rapport in terms of how we

Speaker:

Chatted about things and we both both kind

Speaker:

of new iot technology But I guess crucially

Speaker:

weren't too similar in that There's kind of

Speaker:

no point if both of you have exactly

Speaker:

the same skills and it can be quite

Speaker:

fun You get on but if you're too

Speaker:

perfectly aligned in terms of what you can

Speaker:

Do and your experience is kind of no

Speaker:

point in having both of you there.

Speaker:

So we had the perfect balance.

Speaker:

I think of Having enough in common because

Speaker:

I think when you're especially when you're starting

Speaker:

out having the the kind of very Sort

Speaker:

of quick communication where a kind of shorthand

Speaker:

for getting stuff done and being able to

Speaker:

understand each other So you need I think

Speaker:

some level of overlap in terms of always

Speaker:

find engineering is a good example because I

Speaker:

kind of some of the generic terms of

Speaker:

engineering that are very kind of precise and

Speaker:

useful Language that can kind of communicate things

Speaker:

very efficiently.

Speaker:

I think when you have that with someone

Speaker:

it's quite you can get through quite a

Speaker:

lot But then equally we realized we had

Speaker:

different skills and balanced each other out in

Speaker:

some ways.

Speaker:

So it was kind of Totally random.

Speaker:

I mean Like all these sort of events

Speaker:

you I might just not have gone I

Speaker:

could have just had something else on or

Speaker:

would maybe feeling a bit under well under

Speaker:

the weather or something and it's kind of

Speaker:

weird these moments where Things happen and I

Speaker:

suppose serendipitous.

Speaker:

Yeah, but the way I look at that

Speaker:

is you Getting out there doing things.

Speaker:

I mean, who knows maybe i'd have met

Speaker:

a better co-founder if i'd gone somewhere

Speaker:

Yeah You never say that to actually But

Speaker:

that's the point like yeah I think the

Speaker:

point is to get out there meet people

Speaker:

talk to people and stuff will happen You

Speaker:

don't know what it's going to be and

Speaker:

it might things sometimes happen sometimes I don't

Speaker:

but getting out there talking to people is

Speaker:

makes things happen It certainly does I posted

Speaker:

today because we've got tomorrow's episode which is

Speaker:

going to feel dated by the time this

Speaker:

goes out but you know tomorrow's episode is

Speaker:

Is is will butler adams co of prompt

Speaker:

and bites and he famously Got the job

Speaker:

at Brompton by chatting to the chairman on

Speaker:

the bus He didn't know who the guy

Speaker:

was from adam And he could have chosen

Speaker:

to have his headphones in like they said

Speaker:

he chose to spark a conversation And then

Speaker:

the next day he's driving hundreds of miles

Speaker:

essentially for an interview um and 23 years

Speaker:

later he's You know running one of the

Speaker:

most iconic hardware brands in the country.

Speaker:

So it's um You know, you never know

Speaker:

what you should put yourself in those positions

Speaker:

You never know what good will come of

Speaker:

it.

Speaker:

So yeah, I think that's the key It

Speaker:

doesn't it won't come to you.

Speaker:

You have to get out there and find

Speaker:

it massively Yeah, you said um when we

Speaker:

prepared for this you said it felt like

Speaker:

a little bit like dating over coffee You

Speaker:

know, what was the yeah?

Speaker:

Was there a moment where you realized that

Speaker:

this isn't just good chat?

Speaker:

This could you know, this could be there

Speaker:

might be the person that I could build

Speaker:

a company with um I can't remember if

Speaker:

there was a particular eureka, but I guess

Speaker:

it was we Kind of went for coffee

Speaker:

then another one.

Speaker:

I think we started I guess both of

Speaker:

us kind of have the inclination to make

Speaker:

stuff I think that's where we started just

Speaker:

packing things together and sketching and even Actually

Speaker:

pretty early on started coding up the kind

Speaker:

of basic app for for approach type.

Speaker:

We were working on this.

Speaker:

I think it was when Because you can

Speaker:

get on with someone and sort of lots

Speaker:

of different levels and what is that can

Speaker:

you work together and can you actually?

Speaker:

sort of bounce ideas off each other and

Speaker:

move things forward.

Speaker:

I think we quickly realized we could do

Speaker:

things so And we were hanging out in

Speaker:

the british library back in those days couldn't

Speaker:

have an office or anything.

Speaker:

So Just seems like he would hack together

Speaker:

a little app I would go away kind

Speaker:

of make a logo spun up a squarespace

Speaker:

website and stuff sort of happened organically and

Speaker:

and I guess any Any point so that

Speaker:

time we didn't have a limited company or

Speaker:

anything It was just a couple of guys

Speaker:

doing having a project and maybe At any

Speaker:

point it might just not have turned into

Speaker:

something.

Speaker:

Maybe we wouldn't have wouldn't have come across

Speaker:

An idea we thought had legs.

Speaker:

Uh, so it's all just small Incremental steps.

Speaker:

Yeah moving forward and maybe both of us

Speaker:

having It's kind of a cliche but kind

Speaker:

of agile development and just just doing small

Speaker:

things and iterating moving forward and seeing what

Speaker:

happens.

Speaker:

Mm-hmm Yeah, absolutely.

Speaker:

Do you remember?

Speaker:

um Because i'm gathering from kind of the

Speaker:

first kind of A few prototypes that there

Speaker:

wasn't that the battery wasn't Not on the

Speaker:

cards then was it wasn't the business wasn't

Speaker:

set up for the battery That's right.

Speaker:

Yeah So do you remember the first time

Speaker:

when kind of the idea of a renter

Speaker:

friendly plug-in home battery kind of showed

Speaker:

up in your conversations So I think actually

Speaker:

it was the almost the renter friendly thing

Speaker:

came first.

Speaker:

So we both live in flaps in london

Speaker:

and we were thinking There's just nothing in

Speaker:

terms of clean tech and energy saving there's

Speaker:

kind of nothing for you if you live

Speaker:

in a flat um all Clean tech stuffs

Speaker:

about uh, solar panels heat pumps All these

Speaker:

things that if you live in a flat

Speaker:

and especially if you're renting you just can't

Speaker:

Can't do so we thought about if I

Speaker:

remember at the time it had been There's

Speaker:

always every once a year in the uk

Speaker:

everyone complains about how hot the weather is

Speaker:

and how Like uk buildings aren't designed for

Speaker:

it.

Speaker:

So we thought maybe there's something we could

Speaker:

do around Some iot thing with sensors and

Speaker:

blinds that automatically monitored temperature in different parts

Speaker:

And because there's always the question of should

Speaker:

I open the window or not?

Speaker:

When's it too hot to open the window?

Speaker:

When are you supposed to and that all

Speaker:

those we thought that could be an iot

Speaker:

solution somehow so that Kind of started there

Speaker:

and then we thought about kind of An

Speaker:

iot plug became out.

Speaker:

That was our first product.

Speaker:

We actually kind of made so we thought

Speaker:

an iot plug that Similar to the the

Speaker:

kind of logic that ashley's previous company did

Speaker:

where it looks at The electricity price over

Speaker:

a day and knows when the cheapest time

Speaker:

is and then the uk cheapest is pretty

Speaker:

much always the greenest as well So it's

Speaker:

kind of a double win So we thought

Speaker:

what about a smart plug that monitored electricity

Speaker:

price and only turned on when it was

Speaker:

cheap So you could set a threshold or

Speaker:

whatever or a certain number of hours.

Speaker:

So we actually Because we thought that would

Speaker:

be pretty easy to prototype.

Speaker:

We actually just Luckily enough came across so

Speaker:

I can't remember how we met this guy

Speaker:

But I think an acquaintance of ashley happened

Speaker:

to have a box of 200 smart plugs

Speaker:

that he'd not needed He had some other

Speaker:

project and didn't need them So we got

Speaker:

200 free smart plugs, which we were able

Speaker:

to Basically flash the firmware and have them

Speaker:

to do what we wanted.

Speaker:

So we then Made these products and again,

Speaker:

it was very we had no money at

Speaker:

the time So we didn't have any investment

Speaker:

or anything So we just what was the

Speaker:

low cost low effort way to move something

Speaker:

forward and test and try so we had

Speaker:

in the end we That smart plug we

Speaker:

gave about 100 out to people who We

Speaker:

met at meetups and just friends and family

Speaker:

people just to say hey, do I have

Speaker:

a go at this?

Speaker:

Try it test it anything and It was

Speaker:

cool.

Speaker:

I actually still have one behind me which

Speaker:

I use But we realized that it just

Speaker:

wasn't impactful enough that you could people were

Speaker:

For example charging their smartphone overnight in the

Speaker:

cheapest two hours, but you save like fractions

Speaker:

of pennies doing that and so we thought

Speaker:

what's actually more more impactful and then For

Speaker:

a while we looked at actually charging batteries

Speaker:

with the smart plug And then we kind

Speaker:

of got on to get what if the

Speaker:

battery just is the smart thing itself.

Speaker:

So Then we hit on the idea of

Speaker:

a smart battery that again monitors electricity for

Speaker:

price and only fills up Cheap electricity and

Speaker:

then puts the electricity back into your house

Speaker:

at the expensive times Bro, we're kind of

Speaker:

skipping ahead, but i've got questions that I

Speaker:

don't want to not ask later.

Speaker:

So So, how does it work then you

Speaker:

know in in practice is it kind of

Speaker:

is it It plugged into the mains.

Speaker:

It's drawing electricity to charge the battery.

Speaker:

Is it then feeding it?

Speaker:

It's not feeding back into the mains.

Speaker:

Is it or so it is.

Speaker:

Um, okay Yes, I mean generally the overall

Speaker:

premise is pretty obvious and I guess a

Speaker:

lot of people say why doesn't exist why

Speaker:

haven't people done before and I mean a

Speaker:

couple of reasons one is The electricity price

Speaker:

certainly uk has just gone up and up

Speaker:

and up and at the same time The

Speaker:

battery price of battery sales has gone down.

Speaker:

So the roi Is worth doing?

Speaker:

So that you can make you could save

Speaker:

enough money with a product at the right

Speaker:

price that is worth doing whereas probably even

Speaker:

Five ten years ago just wouldn't have paid

Speaker:

for itself So it would have been it

Speaker:

would have been a nice kind of novelty

Speaker:

product.

Speaker:

It wouldn't have been had much value And

Speaker:

so Yeah, the plug and play isn't interesting.

Speaker:

So we the idea is it Plug and

Speaker:

play a single plug that plugs into a

Speaker:

regular socket in the wall In the uk

Speaker:

at the moment that's not allowed So technically

Speaker:

there's no reason why you can't push electricity

Speaker:

back Through a regular plug through a socket

Speaker:

and it will effectively just power The circuits

Speaker:

in your home.

Speaker:

So That works.

Speaker:

It's kind of It's a lot of people

Speaker:

Question me when they're like, how does that

Speaker:

work?

Speaker:

And it just it's sort of In a

Speaker:

way simpler If you just have like a

Speaker:

load and a power source And if if

Speaker:

something not in your house is is turned

Speaker:

on it will come from the battery if

Speaker:

the battery's Putting energy out um, so It's

Speaker:

Yeah, how does that work then about does

Speaker:

it kind of know to pull from the

Speaker:

battery rather than just from the the So

Speaker:

it's more about when the battery needs to

Speaker:

know when to push.

Speaker:

So if the battery is effectively pushed it

Speaker:

turned on Exporting so discharging then whatever happens

Speaker:

to be on will just take that electricity,

Speaker:

right?

Speaker:

And so in Germany and quite a few

Speaker:

countries in europe and a few other places

Speaker:

in the world That has become a thing

Speaker:

in the last only the last sort of

Speaker:

five years Um where you can plug a

Speaker:

regular socket a regular battery So I threw

Speaker:

into a regular socket to put power back

Speaker:

The sort of the wrong way as people

Speaker:

see it um, and there's talk of that

Speaker:

changing in the uk and that's something we're

Speaker:

uh, kind of keeping an eye on and

Speaker:

hopefully that will change and we're doing our

Speaker:

best to Speak we're speaking to energy providers

Speaker:

and other people who may have some more

Speaker:

more influence in that than we would as

Speaker:

a small startup Um, but in the short

Speaker:

term we have a kind of interim solution,

Speaker:

which is a hardwired solution So an electrician

Speaker:

will come in and it's sort of like

Speaker:

a half an hour quick job.

Speaker:

The electrician will because one of the rules

Speaker:

is a Bs 7 6 7 1 I

Speaker:

think is the wiring regulation about you're not

Speaker:

supposed to have a Generating device that is

Speaker:

connected to the home via a plug or

Speaker:

socket.

Speaker:

So there so you need a hardwired connection

Speaker:

Okay, that's that's the kind of workaround on

Speaker:

the short term.

Speaker:

So a bit like the way a cooker

Speaker:

is hardwired Yeah, sort of behind the behind

Speaker:

the counter, but that would be still relatively

Speaker:

easy to retrofit and remove for the next

Speaker:

renter or Are you targeting this at landlords

Speaker:

to put into their homes?

Speaker:

I could could be either.

Speaker:

I mean, yeah ideally In the future when

Speaker:

it is plug and play then a renter

Speaker:

So a renter is unlikely to live in

Speaker:

a house for more than like two three

Speaker:

years I think is fairly in london particularly

Speaker:

fairly common.

Speaker:

So you kind of want them To take

Speaker:

it with them.

Speaker:

So there the battery will last 10 years.

Speaker:

So yeah giving value over that time So

Speaker:

you want people to be able to make

Speaker:

the most of it?

Speaker:

Okay.

Speaker:

Yeah, interesting.

Speaker:

So um Well that there's this loop back

Speaker:

then so um Obviously the name of the

Speaker:

podcast is why design so we've got to

Speaker:

at least include that question, but in your

Speaker:

case Um, why engineering, you know, you studied

Speaker:

mechanical engineering.

Speaker:

What kind of started you off On that

Speaker:

path of kind of pulled you into product

Speaker:

development I suppose I mean i've always liked

Speaker:

making things as a kid, but that's a

Speaker:

bit of a cliche again, but lego.

Speaker:

I like lego Drawing just kind of making

Speaker:

Anything was always what I was into um

Speaker:

and my dad was a civil engineer and

Speaker:

so engineering was kind of sort of on

Speaker:

my radar and I was quite good at

Speaker:

maths and science and it was just sort

Speaker:

of I mean you make those choices when

Speaker:

you're Kind of a teenager don't really have

Speaker:

any idea what the world's going to give

Speaker:

you later on in life and I I

Speaker:

think I guess engineering is a good degree

Speaker:

to have it's pretty you learn a lot

Speaker:

of stuff and you learn You learn a

Speaker:

lot about just how to problem solve and

Speaker:

and it's not necessarily Like ask me about

Speaker:

the second moment of area and I wouldn't

Speaker:

have a clue But it's like you learning

Speaker:

the broader kind of principles around engineering.

Speaker:

Yeah, and to be honest actually at the

Speaker:

time I almost after my first year wanted

Speaker:

to change uh degree subjects I thought engineering

Speaker:

was just a bit too kind of prescriptive

Speaker:

and It was all I wanted to do

Speaker:

ad friends doing other subjects where they could

Speaker:

do take electives in philosophy and other stuff

Speaker:

and in Certainly in my department you had

Speaker:

everything you did was in the mechanical engineering

Speaker:

department He had a few choices within that

Speaker:

but otherwise it was all very much and

Speaker:

so I Almost changed to geography.

Speaker:

So my life Quite different if I had

Speaker:

but actually i'm of the age where I

Speaker:

Wasn't paying tuition fees, but only by one

Speaker:

year So if I'd have dropped out and

Speaker:

restarted I'd have had I would have changed

Speaker:

my whole life Had to pay tuition fees

Speaker:

and grants and stuff was all totally different

Speaker:

So that was part of the reason why

Speaker:

I didn't and in hindsight I'm, very glad

Speaker:

I didn't because I I love engineering and

Speaker:

i'm a big Advocate of it.

Speaker:

Let me interrupt for 30 seconds with something

Speaker:

most hardware founders learn the hardware The skills

Speaker:

that get you from prototype to product are

Speaker:

not the same skills that get you from

Speaker:

product to scale That transition is where leadership

Speaker:

matters At codu.

Speaker:

We help physical product companies hire senior leaders

Speaker:

who can formalize roadmaps build world-class teams

Speaker:

and align product with commercial strategy director vp

Speaker:

c-suite If you were entering a new

Speaker:

category raising capital or professionalizing your product function

Speaker:

This is not a hire to rush.

Speaker:

So find me chris white on linkedin and

Speaker:

let's talk before you make the call Yeah,

Speaker:

I mean it looks like just looking at

Speaker:

your linkedin profile and the conversations we've had

Speaker:

you've certainly found a way to scratch You

Speaker:

know the the creative itch, you know from

Speaker:

photography through Uh teaching so you've been caught

Speaker:

entrepreneurial as well found in many ventures Um,

Speaker:

you've even got a roast my kickstarter Um,

Speaker:

I think that you do as well So,

Speaker:

you know, there's there's lots of joy in

Speaker:

there outside of the you know, they're nuts

Speaker:

and bolts of of engineering um you know

Speaker:

how much Of of what drives you is

Speaker:

now is the is the joy of making

Speaker:

something new and how much Kind of satisfaction

Speaker:

how much is the satisfaction of watching it

Speaker:

in the wild doing its job in someone's

Speaker:

home?

Speaker:

Yeah, I think that's what it's all about

Speaker:

really.

Speaker:

I mean I mean you could sit home

Speaker:

making stuff for yourself, which I do I

Speaker:

have sort of hobbies where I just make

Speaker:

stuff my own enjoyment, but then When you

Speaker:

make something that scales and you see it

Speaker:

people using it.

Speaker:

Um, and with my with my kickstarter projects

Speaker:

i've had I think I did I added

Speaker:

at once it's probably about 70 or 80

Speaker:

countries and around the world where my Products

Speaker:

have gone to and it's tens of thousands

Speaker:

of people and the idea that my something

Speaker:

I made Is now in someone's home in

Speaker:

Wherever South America, Singapore, all of this and

Speaker:

I love that feeling of making something that

Speaker:

people Enjoy or use or just get something

Speaker:

out of and I think it's the Turning

Speaker:

it to a business is kind of almost

Speaker:

Sometimes say i'm a bit of a reluctant

Speaker:

entrepreneur like the stuff like accounting and all

Speaker:

that stuff not going to say that's the

Speaker:

most fun, but there's a point where If

Speaker:

you want to scale and get the product

Speaker:

into more people's hands you have to then

Speaker:

become an entrepreneur and think more about the

Speaker:

business and commercials and Legals and stuff like

Speaker:

that, which is I guess that's maybe where

Speaker:

Particularly on the kickstarter side a lot of

Speaker:

people have a kind of hobby project which

Speaker:

then Is it is an art project effectively

Speaker:

becomes a thing and they make 100 and

Speaker:

that's it.

Speaker:

I think I enjoy That core creativity, but

Speaker:

then taking it to the next level and

Speaker:

Making a commercial and selling as many as

Speaker:

possible Yeah Now fantastic and where do guinness

Speaker:

world records come in And what do they

Speaker:

say about the the way you approach challenges

Speaker:

and side projects?

Speaker:

um, so those Last when are we last

Speaker:

two years ago almost exactly two years ago

Speaker:

now new year's eve.

Speaker:

I had a New year's resolution to break

Speaker:

a world record I think I just thought

Speaker:

i'd be running my playing card company for

Speaker:

a few years and I just kind of

Speaker:

thought I was getting a Bit of a

Speaker:

rot not doing enough kind of new creative

Speaker:

stuff So I thought that would be something

Speaker:

that just kind of forced me pushed me

Speaker:

forward to do something Unusual and at the

Speaker:

time had no idea what it was going

Speaker:

to be um, and I think It probably

Speaker:

talks to my I definitely have a philosophy

Speaker:

that Any making stuff is actually quite easy.

Speaker:

You can make anything because It's not really

Speaker:

about you.

Speaker:

I think when especially with my Kickstarter my

Speaker:

first kickstarter was a razor and people often

Speaker:

ask me.

Speaker:

How do you know how to make a

Speaker:

razor?

Speaker:

And that kind of point was like I

Speaker:

didn't before I did you making stuff is

Speaker:

about Finding the right people to help you.

Speaker:

You can do nothing on your own in

Speaker:

sort of especially creative endeavors.

Speaker:

You can Sing dance maybe like pile up

Speaker:

some rocks, but everything else needs at least

Speaker:

tools like other people Like suppliers manufacturers partners

Speaker:

like nothing is Achievable on your own when

Speaker:

it comes to making stuff.

Speaker:

So I think once you realize that some

Speaker:

people think Trying to do too much on

Speaker:

their own So once you realize you can't

Speaker:

do it all in your own you have

Speaker:

to find help Then it kind of once

Speaker:

you get to that you could pass that

Speaker:

hurdle than anything's possible.

Speaker:

You can make anything.

Speaker:

So With the Guinness World Records, I thought

Speaker:

I would Make something that was the superlative

Speaker:

whatever it was in the world um, and

Speaker:

playing cards was an obvious one because I

Speaker:

had a playing card company and I was

Speaker:

I still as a side hustle kind of

Speaker:

run a playing card company with playing card

Speaker:

designs.

Speaker:

And so I thought I did a few

Speaker:

I can't remember how I got to I

Speaker:

guess biggest smallest was sort of the obvious

Speaker:

things to look at and smallest I Looked

Speaker:

up the record and it was the smallest

Speaker:

playing cards previously were I think it was

Speaker:

seven millimeters high And I thought that's I

Speaker:

thought that sounded beatable.

Speaker:

So I started Digging around and figured I

Speaker:

could I could beat that Yeah, so that

Speaker:

was the first one that I went for

Speaker:

And you did it Yep, so the I

Speaker:

got down to five so mine are five

Speaker:

millimeters higher by three point six wide brilliant

Speaker:

Really really difficult to fan out.

Speaker:

I imagine I should play around the post

Speaker:

They just they tend to just flip upside

Speaker:

down and jump around and you can't you

Speaker:

can barely yeah too easy as the answer

Speaker:

brilliant what's the This is a slight departure

Speaker:

from my questions here, but what's what's your

Speaker:

best selling design of playing cards?

Speaker:

It's actually right here.

Speaker:

It's this one So these square Yeah, so

Speaker:

it's called the one deck and these are

Speaker:

So they're regular cards.

Speaker:

So this is an ace with the aces

Speaker:

on but then they also have Chess pieces

Speaker:

in the middle.

Speaker:

Oh cool and dominoes as well.

Speaker:

So basically you could play lots of games

Speaker:

So the idea is they were Um a

Speaker:

multi-game deck so you can take travel

Speaker:

and these these are also smaller than even

Speaker:

narrower as well as being square they're narrower

Speaker:

so actually My first deck was that size

Speaker:

and these were Mini ones that size.

Speaker:

Okay, so the ultimate travel deck.

Speaker:

Yeah was and those yeah that did A

Speaker:

hundred thousand pounds this on kicks off to

Speaker:

this this second deck.

Speaker:

Wow So that's proved pretty popular and they

Speaker:

stay still yeah still selling them today Fantastic.

Speaker:

Yeah, so, you know Just proof that you

Speaker:

know your designs don't need to be kind

Speaker:

of overly complicated to solve a You know

Speaker:

a simple kind of desire and need a

Speaker:

problem there I'm guessing relatively, you know affordable

Speaker:

to produce as well.

Speaker:

Um, yeah, I mean that's One beauty of

Speaker:

playing cards is there I mean effectively Your

Speaker:

pdfs is your output you find a playing

Speaker:

card manufacturer.

Speaker:

Yeah, send the bdfs and that's that's it

Speaker:

So it's a question of finding the right

Speaker:

supplier and you're right.

Speaker:

They're a volume.

Speaker:

They're pretty cheap.

Speaker:

So margins are good Um, so it's just

Speaker:

uh, I kind of I guess deliberately constrained

Speaker:

that design and manufacturing problem because I didn't

Speaker:

Want to try and create the next kind

Speaker:

of Really expensive sort of electro mechanical device

Speaker:

that that wasn't kind of where I was

Speaker:

at in my life Again, it's the balance

Speaker:

of finding the right thing for you at

Speaker:

the time No, fantastic.

Speaker:

Thank you.

Speaker:

So so you've run um You know 10

Speaker:

I think 10 kickstarter campaigns you've raised over

Speaker:

300 000 pounds of your own through that

Speaker:

You know, um, what was going through your

Speaker:

mind the first time you you know, you

Speaker:

hit launch Um, and and you asked the

Speaker:

internet to to back your idea with real

Speaker:

money uh Pretty nerve-wracking such might have

Speaker:

weirdly my first one was probably the hardest.

Speaker:

So it was my Highest target.

Speaker:

So my first one was a razor basically

Speaker:

a men's razor Um, so that needed it

Speaker:

was made from die cast Metal so needed

Speaker:

tooling which was quite expensive.

Speaker:

So I think if I remember rightly Maybe

Speaker:

19 000 pounds was my target Actually, it's

Speaker:

now pretty much 10 times what my playing

Speaker:

card Target would be so It's always harder

Speaker:

on kickstarter to hit a bigger target and

Speaker:

especially for your first ever project So it

Speaker:

was a tough it was tough and I

Speaker:

I think very nearly didn't make it.

Speaker:

I It was kind of tracking along slowly.

Speaker:

Um, um Like everyone will always say on

Speaker:

kickstarter You need to have a strong first

Speaker:

day ideally, but hit your target in hours

Speaker:

If not a day the first day and

Speaker:

I did definitely didn't do that and kind

Speaker:

of battled through slowly raising the money and

Speaker:

only Perhaps a few days before the end

Speaker:

actually hit 100.

Speaker:

So it was pretty nerve-wracking and very

Speaker:

emotional Kind of roller coaster.

Speaker:

It was a few a couple of articles

Speaker:

online kind of men's sort of like tech

Speaker:

not tech but more gadgety like stuff blogs

Speaker:

published about it and Those there's actually you

Speaker:

can see on my Trajectory of the project

Speaker:

one of them.

Speaker:

I woke up one morning and it Really

Speaker:

took off and that's what that's what ticked

Speaker:

me over a hundred percent.

Speaker:

So it was definitely definitely touch or go

Speaker:

and if I Had not succeeded then I

Speaker:

probably wouldn't have done another one.

Speaker:

So I think my life again Talking about

Speaker:

pivotal moments that would have been very different

Speaker:

did that um You know the the stress

Speaker:

of getting to Kind of a hundred percent

Speaker:

and then some you know Did did that

Speaker:

not make you?

Speaker:

Kind of think twice about doing another one

Speaker:

or was the rest of the journey quite

Speaker:

quite quite good Uh, it probably did maybe

Speaker:

see I guess it perhaps made me Tone

Speaker:

down my ambition for the actual product because

Speaker:

like I say that what the first one

Speaker:

had quite a lot of upfront costs that

Speaker:

were kind of necessary the tooling and fixed

Speaker:

costs which so my Which is partly why

Speaker:

I went to playing cards.

Speaker:

I did a couple in between where I

Speaker:

just had lower fixed costs So I needed

Speaker:

a smaller target and it would just easier

Speaker:

to launch um and kind of Sort of

Speaker:

almost annoyingly that the margin is much better

Speaker:

on the playing cards And it's not there's

Speaker:

not necessarily a correlation between the complexity and

Speaker:

how successful is Kind of be as a

Speaker:

business or a product.

Speaker:

So it's like picking the right picking your

Speaker:

battles.

Speaker:

I suppose yeah, no, absolutely you um Going

Speaker:

going further back in your career, you know,

Speaker:

you uh, you're a global player like thermo

Speaker:

fisher Um, and then you moved into startups

Speaker:

and digital products.

Speaker:

What what prompted that move?

Speaker:

Away from the corporate into you know, the

Speaker:

unknown the risky kind of world startups I

Speaker:

suppose it was I was yeah living in

Speaker:

cambridge at the time working for thermo fisher

Speaker:

and I actually did uh an open university

Speaker:

Uh course on design and innovation which was

Speaker:

two years part-time I think it was

Speaker:

a diploma or something.

Speaker:

It's like the equivalent of kind of first

Speaker:

year graduate And I think that was what

Speaker:

really made me start to get more into

Speaker:

the design side Of of products and I

Speaker:

was At the time I probably didn't know

Speaker:

what a product manager was and it was

Speaker:

I was starting to work So actually that

Speaker:

company actually started working on the factory floor

Speaker:

assembling stuff And then kind of worked my

Speaker:

way up into I ended up in the

Speaker:

technical support team where I was writing technical

Speaker:

documentation manuals for service engineers I was going

Speaker:

around the world training service engineers to fix

Speaker:

the stuff that we made and I think

Speaker:

I started thinking about All the things you

Speaker:

deal with as a service engineer.

Speaker:

We're all kind of caused by design choices

Speaker:

that someone made

Show artwork for WHY DESIGN?

About the Podcast

WHY DESIGN?
For people interested in physical product design and development
Why Design is a podcast exploring the stories behind hardware and physical product development. Hosted by Chris Whyte, founder of Kodu, the show dives into the journeys of founders, senior design leaders, and engineers shaping people and planet-friendly products.

Formerly "The Design Journeys Podcast", each episode uncovers pivotal career moments, lessons learned, and behind-the-scenes insights from industry experts. Whether you’re a designer, engineer, or simply curious about how great hardware products come to life, Why Design offers real stories, actionable advice, and inspiration for anyone passionate about design and innovation.

Join us as we listen, learn, and connect through the stories that define the world of physical product development.

About your host

Profile picture for Chris Whyte

Chris Whyte

Hi, I'm your host of Why Design? (Formerly "The Design Journeys Podcast")

I'm also the founder of Kodu - a specialist recruitment consultancy focused exclusively on physical product development. It's the people who I've met in my years in the industry that inspired me to start this podcast.

When I'm not hosting the podcast, I help physical product brands, start-ups and design consultancies identify, attract and hire the best product design & engineering talent ahead of their competitors, across the USA, UK and Europe 🇺🇸🇬🇧🇪🇺

I focus exclusively on 𝐩𝐡𝐲𝐬𝐢𝐜𝐚𝐥 𝐩𝐫𝐨𝐝𝐮𝐜𝐭 𝐝𝐞𝐯𝐞𝐥𝐨𝐩𝐦𝐞𝐧𝐭 (𝘢𝘯𝘥 𝘯𝘰𝘵 𝘢𝘱𝘱𝘴!)

𝐃𝐞𝐬𝐢𝐠𝐧 & 𝐃𝐞𝐯𝐞𝐥𝐨𝐩𝐦𝐞𝐧𝐭 𝐋𝐞𝐚𝐝𝐞𝐫𝐬:
✅ Do you have high growth plans for your physical product development and engineering division?
✅ Would you like to engage with and source those hard-to-find Design Engineers and Industrial Designers?
✅ Are you spending too much time in the hiring process only to find that the talent doesn't match your expectations?

𝐃𝐞𝐬𝐢𝐠𝐧 𝐄𝐧𝐠𝐢𝐧𝐞𝐞𝐫𝐬, 𝐌𝐞𝐜𝐡𝐚𝐧𝐢𝐜𝐚𝐥 𝐄𝐧𝐠𝐢𝐧𝐞𝐞𝐫𝐬 𝐚𝐧𝐝 𝐈𝐧𝐝𝐮𝐬𝐭𝐫𝐢𝐚𝐥 𝐃𝐞𝐬𝐢𝐠𝐧𝐞𝐫𝐬:
✅ Are you interested in joining an exciting start-up, design consultancy or technology brand?
✅ Interested in honest, transparent advice as to which companies would be the best fit for you?

If you agree with any of the above, I know how you feel as I deal with people just like you every day.

I have successfully placed hundreds of design engineers, industrial designers, managers and directors into some of the world's most exciting technology brands, start-ups and consultancies.

My clients tell me they work with me because:

⭐ I focus on long-term relationship building, not transactions
⭐ I speak their language and understand their businesses and job roles
⭐ I’m professional, yet friendly and very approachable
⭐ My robust process significantly reduces time-to-hire

I’ve worked within consumer electronics, homewares, kitchen appliances, e-bikes, medical devices, gaming controllers, furniture, life-sciences, audio-equipment, vacuum cleaners and more!

Typically, I recruit the following roles:
💡 VP Engineering
💡 Engineering Director
💡 Design Manager
💡 Industrial Designer
💡 Product Designer (products not apps!)
💡 Product Design Engineer
💡 Mechanical Design Engineer
💡 Mechanical Engineer

Outside of work, I'm a wannabe rock star and a father to two teenagers. I support Manchester United and I'm terrible at FIFA/FC24 🤓

If you want to talk about my work or anything else, message me on here and I'll respond as soon as I can. Or you can reach me via:

chris@teamkodu.com

UK: +44 7538 928 518
US: +1 862 298 5088